Fleet Reliability & Predictive Maintenance Platform

Power plants become predictable financial assets

SWAPP is the operational digital twin that closes the loop from anomaly detection to Dynamics 365 execution across 50+ plants, 4 technologies, and ~4 GW of capacity.

50+ Plants
4 Technologies
~4 GW Capacity
7 Modules
EAF Uplift +1.2%
FOR Reduction -35%
Applications
Explorer Trend Stats Alert Insight Report
The Problem

Why Current O&M (Operations & Maintenance) Is Broken

Power fleets face systemic reliability challenges that cost millions annually

Forced Outages & Deratings

Unplanned shutdowns cost 2-10M per event for Combined Cycle Gas Turbine (CCGT) units, with no early warning system in place.

Manual RCA Bottleneck

Root Cause Analysis (RCA) takes days or weeks, relying on tribal knowledge and scattered spreadsheets.

Maintenance Execution Delays

Insights don't flow into maintenance workflows. Detection and execution live in separate silos.

No Financial Quantification

Technical findings lack business impact metrics, making it impossible to prioritize by value.

The Solution

Closed-Loop Predictive Workflow

SWAPP closes the gap between detection and execution with a continuous Machine Learning (ML) feedback loop

Detection
Classification
Case Creation
Dynamics 365
Resolution
Feedback
ML Retrain
Business Impact

4 Value Levers

Quantifiable financial impact across every dimension of fleet operations

7-15%

OPEX (Operating Expenditure) Reduction

Condition-based maintenance replaces time-based routines, cutting unnecessary interventions

5-30%

CAPEX (Capital Expenditure) Deferral

Extend component lifecycles through condition monitoring and optimized replacement timing

0.5-1.2%

Revenue & Availability Uplift

Capacity factor improvement through avoided outages and faster return-to-service

EBITDA

Risk & Volatility Reduction

Lower EBITDA (Earnings Before Interest, Taxes, Depreciation & Amortization) volatility, improved DSCR (Debt Service Coverage Ratio), and reduced insurance exposure

Platform

7 Integrated Modules

End-to-end fleet reliability from data access to automated reporting

Core

SWAPP Core

Platform foundation with authentication, asset management, and extension framework. Common to all modules.

Navigation

Explorer

Interactive discovery and navigation of data assets with tree view and smart search.

Available
Visualization

Trend

Chart and visually analyze sensor streams and signals with annotations.

Analysis

Stats

Guided statistical analysis with standard analytics and KPI dashboards.

Monitoring

Alert

Online asset performance tracking with notifications, events, and alarm management.

Intelligence

Insight

Fast pattern detection and signal comparison for ML-driven insights.

Reporting

Report

Performance tracking, loss accounting, and business impact dashboards.

Coverage

Multi-Technology Fleet

Purpose-built for the failure modes that matter in each generation technology

Thermal

CCGT & Steam: bearing vibration, hot gas path degradation, heat rate drift

Hydro

Cavitation, runner erosion, guide bearing wear, wicket gate seal degradation

Wind

Gearbox failure, main bearing degradation, pitch system faults, power curve deviation

Solar

Inverter degradation, string underperformance, soiling losses, clipping analysis

Enterprise Stack

Microsoft Ecosystem Integration

SWAPP sits between the historian and Dynamics 365 in a fully integrated enterprise stack

Layer 5

Power BI

Business & Financial Dashboards

Layer 4

Dynamics 365 + Field Service

Execution & Cost Tracking

Layer 3

Dataverse

Semantic & Integration Layer

Layer 2

SWAPP — 7 Modules + ML Runtime

Predictive & Reliability Intelligence

Layer 1

PI Historian + Scadanerve

Operational Technology (OT) Data Collection

Azure Dynamics 365 Power BI Dataverse Microsoft Entra ID

EAF >92%

Equivalent Availability Factor target across fleet

FOR <3%

Forced Outage Rate reduction through predictive detection

MTBF +25%

Mean Time Between Failures improvement through condition monitoring

3-10x ROI

Avoided outage costs vs. platform investment